Bridging The Gap Between The Manufacturing Skills Gap And The Connected Worker In COVID-19

There has been a lot of talk lately about the Connected Worker”. The “Connected Worker” converges different technology trends such as Cloud, mobile, web, chat, social, wearables, AI/ML, and more to change the entire working life of a companies’ front-line worker. In an era of uncertainty during Covid-19, it’s important that a company not only thinks of enabling their front-line workers with important ERP operational data, but also empowers them with step-by-step guided work instructions that helps them get the job done faster, better, cheaper and safer.

By 2050, the world population is estimated to grow from 7.6 billion to 9.6 billion. This growing population will boost consumer demand across all industries. From construction, to food & beverage, to life sciences, oil & gas, and many more industries. This growing demand means that we expect to see investments into production and manufacturing facilities, creation of many new jobs and a positive impact to the economy. Ultimately this positive impact will lead to hiring of many new front-line workers to support these operations.

These new opportunities create new sets of challenges. There are four challenges that business operations will have to face to keep their operations running. These include:

1. Digital Natives – The New “Front-Line” Worker – While the above growth in population is the good news, the bad news is that many of these new front-line workers are born digital natives. They expect everything digital in their life and we expect to see a talent war with these new front-line workers having a choice in where they choose to work. The new front-line workers will be expected to perform highly complex jobs and processes with minimal human interactions in the COVID-19 Era. Big, fat binders, walkie-talkies and pages of work instructions will no longer even be an option. Availability of experts to hand-hold these front-line workers is also rapidly diminishing and with COVID-19, it even makes things harder to keep machines running and spare parts available at the right time and at the right place.
2. Disappearance of Tribal Knowledge – The tribal knowledge that exists with your expert front-line workers is expected to disappear in relatively short time. The average age of front-line workers is at 44.1 years and it’s estimated that these workers will soon start to leave the workplace, creating a huge skills gap and tribal knowledge disappearance. This aging workforce, coupled with a tight labor market, has resulted in critical skills and talent gaps impacting the ability of asset-intensive industries to recruit, train and retain a workforce with suitable competencies. The Manufacturing Institute estimates that because of the skills gap 2.4 million job openings in manufacturing will likely go unfilled through 2028, representing half of all open positions.
3. Shrinking Profit Margins – The growing pressure on profit margins and talent challenges is felt across all asset-intensive industries, such as CPG, Life Sciences, Oil & Gas, Utilities, Mining & Metals, Chemicals, and Industrial Manufacturing. This pressure doesn’t just stem from the rising cost of people; these industries are facing increasing demand from customers to deliver higher value for a lower cost.
4. Worker Safety – During the COVID-19 crisis, we have seen many business operations grind to a complete standstill, impacting production and revenue streams. New safety procedures, risk assessments and contact tracking will become an integral part of running an operation without interruption. Practicing “Social Distancing” requires context of worker health and their location within a plant or a site. The old ways of working and implementing standard operating procedures on paper will not work in the COVID-19 Era.

Companies need to start thinking of how digital transformation can help them combat these macro trends and challenges. Simply delivering a mobile app for your front-line worker is not the right solution. If companies do not think about bridging the skills gap between a new front-line worker and an experienced front-line worker, they may soon end up in an operational crisis that can impact production and revenue streams.

Best-in-class Connected Worker Platforms will offer the technology for experts to guide new front-line workers remotely. Companies can expect to see a trend where more and more expert workers will be used to help four to five new front-line workers from the comfort of their homes. Remote guided assistance and over the shoulder coaching with smart glasses and a two-way video conferencing experience will not just be a “cool technology,” but will be a necessity in the next two to five years.

Connected Worker Platforms appeal to younger front-line workers, who are “digital natives” and comfortable with mobile technology. Such platforms also help industrial plants successfully solve shrinking profit margin challenges, skills gaps, tribal knowledge loss and worker safety issues. For these reasons, a Connected Worker Platform will soon be a necessity for manufacturing and industrial facilities.

Commentary by Sundeep Ravande. Here’s what you’ve missed?
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